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An acrylic emulsion full production line is a complex setup. First, raw materials like acrylic monomers, emulsifiers, and water are precisely measured and mixed in a pre - mixer. Then, they enter a reaction kettle where polymerization occurs under controlled temperature and pressure. After that, the resulting emulsion goes through a filter to remove impurities. Finally, it is filled into packages. This entire line ensures high - quality acrylic emulsion production, which is widely used in coatings, adhesives, and textiles for its good adhesion and weather resistance.
Automatic Acrylic Emulsion Production Line with customized capacity
1.production line introduction
An acrylic emulsion production line starts with raw materials. Acrylic monomers, emulsifiers, and water are carefully measured. They are first mixed in a pre - mixer to form a uniform blend. Then, the mixture enters a reaction kettle. Here, under controlled temperature and pressure, with the help of initiators, polymerization occurs, turning the blend into an emulsion. After that, the emulsion passes through a filter to remove any impurities. Finally, it is packaged into containers. This efficient production line ensures high - quality acrylic emulsion output, which is widely used in coatings, adhesives, and other industries for its good adhesion and durability.
2.The usage of Acrylic emulsion
Acrylic emulsion is widely used in coatings, acting as a binder in water-based paints for walls, wood, and metals, offering good adhesion and weather resistance. It’s key in adhesives, bonding materials like paper, fabric, and plastics. In textiles, it enhances fabric stiffness and water resistance. Also used in construction for mortar modification, improving durability. Its versatility, low VOCs, and eco-friendliness make it vital in industrial and daily applications.
3.The process flow of acrylic emulsion
The process flow of acrylic emulsion starts with raw material preparation: acrylic monomers, emulsifiers, water, and initiators are weighed and pre-mixed into a pre-emulsion. Then, in a reactor, base water and part of the pre-emulsion are heated to 70-85°C. Initiator solution is added to start polymerization. The remaining pre-emulsion and initiator are dripped in under controlled conditions. After polymerization, the emulsion is cooled, pH adjusted, filtered to remove impurities, and finally packaged. This ensures stable, high-quality acrylic emulsion production.
4. TGM Factory Profile:
TGM Chemical Machine Co., Ltd is a group enterprise. We have brands like TGM, Pengchang and Tongpeng.
We are a leader in the field of chemical machine industry, with 18 years of industry experience.
We have professional R&D design team, strong technical support, skilled production team, reliable after sales service, flexible customized solutions,
to meet your various standards and non standard equipment procurement needs. We committed to providing the complete and professional chemical equipment solutions.
We integrate, design, development, production, sales and training together.
Our products scope: Disperser, Bead Mill, Basket Mill, Mixer, emulsifier, Mixing kettles, Reactor, Filling machine, Bag filter, Pumps, Zirconium Bead, 3 roll mill, and other accessories.
Our machines help you to make ideal products: paints, coatings, inks, pigments, dyes, thinner, hardener, emulsions, varnish, spin finish, putty, glues, adhesives, viscous pastes, concrete Admixtures,
PCVC solvent cement, liquid resins, sealants, silicone sealant, lithium battery, electronic slurry&paste, pulps, silicon dioxide, liquid rubber, pesticide, liquid fertilizer, disinfectant, liquid detergent, gel,
lotions, shampoo, body wash, liquid soap, hand sanitizer, liquid wash, nail polish, creams, and so on.
We could offer individual machine or full production lines for your plants.
5. What are advantages of your factory?
1) Our factory is a leader manufacture of Chemical machine With 18 years of Industry experience. We have a lot Technology Patents & Product Patents;
2) Our factory has Professional R&D Teams, High Technical Supports, Skilled Production Team, Reliable After Sales Service, Flexible Customized Solutions;
3) Our factory is the leader of this industry, named with high and new technology enterprise;
4) Our factory has plenty of industry experience, we could offer you the complete palnt planning.
6. Who are your factory's clients? Could you list some of them?
AKZONOBEL, JUNTON, PPG, NIPPON, DABAO, BURGER, MAYDOS, RAINBOW, HITECH COATING, CHINA PAINT, CHANGJIANG COATING, TOA, LYNWON PIGMENT,
PEONY INKS, TL INKS, ZR INKS, SAKATA INKS, KINGSWOO INKS, DIC INKS, ANLI, ACHILLES, REPOW GROUP, SHINETSU ADHESIVES, JUSHI, XINGLONG PESTICIDES...
7. What certificate your factory could offer?:
CE, BSC, CNEX, ISO, patents.
8. Manufacture Processing:
Our Chemical Machines are strictly quality control at every single production step, after quality past, we will move to do next step production.
Our Chemical Machines production process: raw materials preparing-cutting/bending materials-welding-polishing-assembling-coating-testing-packing-loading.
9. Packing And Shipping:
10. FAQ:
Question: Are you a factory or a trading company? where is your factory?
Answer: We are a real factory. Our factory is in fu'an industrial zone, leliu street, shunde ditrict, foshan city, guangdong province, China.
Question: Which countries your machine sold to?
Answer: American Market: America, Canada, Mexico, Brazil;
European Market: UK, Germany, Netherlands, Bulgaria, Italy, Russia;
African Market: South Africa, Algeria, Zambia, Cameroon, Ethiopia, Uganda, Madagascar;
Asian Market: Malaysia, Indonesia, Singapore, Vietnam, Thailand, Kazakhstan, Bangladesh, Pakistan, Lebanon, Iran, Iraq, Egypt, Qatar, Turkey, Saudi Arabia, UAE;
Question: How long is your machine warranty?
Answer: 12 months free for whole machine, After a year, spare parts charges, but life-long free for consultant.
Question: How long is your lead time?
Answer: Depends on the machines you choose. Generally from 7 days to 35days. Some big machine: 45-60days.
Question: How could I know how to operate the machines?
Answer: We provide teaching video and operating manual, and 24 hours in 7 days video guidance.
Question:How long is your machine warranty?
Answer: 12 months free for whole machine, After a year, spare parts charges, but life-long free for consultant.