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solvent based paint production line
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≥1/set
USD 130,000.00
A solvent-based paint production line is a specialized manufacturing system designed for the efficient and precise production of high-performance coatings that utilize organic solvents as their primary carrier. This industrial-scale process combines advanced chemical engineering with automated manufacturing techniques to produce durable paints and coatings for various applications, including automotive, industrial, marine, and decorative uses.
Solvent-Based Paint Production Line
1. Required Materials for Solvent-Based Paint
A. Base Components
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Resins (e.g., Alkyd, Epoxy, Polyurethane) – Provide adhesion and film formation.
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Solvents (e.g., Mineral Spirits, Xylene, Toluene) – Adjust viscosity and drying time.
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Pigments (e.g., TiO₂, Iron Oxides, Carbon Black) – Provide color, opacity, and UV protection.
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Extenders (e.g., Calcium Carbonate, Talc, Barytes) – Improve texture and reduce cost.
2. Solvent-Based Paint Production Process
Step 1: Resin Preparation (Premixing)
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Equipment: Stainless steel mixing tank with agitator.
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Process:
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Load resin and part of the solvent into the mixer.
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Heat (if required) to reduce viscosity (~50-60°C for alkyd resins).
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Step 2: Pigment Dispersion (High-Shear Mixing)
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Equipment: High-speed disperser (HSD) or bead mill.
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Process:
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Add pigments, extenders, and dispersants to the resin mixture.
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Mix at 1000-2000 RPM until uniform (~30-60 mins).
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For finer grinding, pass through a bead mill or three-roll mill.
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Step 3: Letdown (Final Formulation)
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Equipment: Slow-speed mixer (~300-500 RPM).
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Process:
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Add remaining solvents, driers, and additives.
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Adjust viscosity using thinners or rheology modifiers.
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Mix gently to avoid air entrapment.
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Step 4: Quality Control & Testing
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Tests Conducted:
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Viscosity (Ford Cup or Krebs viscometer).
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Drying Time (at controlled temperature/humidity).
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Color & Gloss (spectrophotometer/gloss meter).
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Adhesion & Hardness (cross-hatch test, pencil hardness).
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Step 5: Filtration & Packaging
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Equipment: Cartridge filter or sieve (50-100 µm).
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Process:
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Filter to remove impurities.
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Fill into cans/drums (manual or automated filling).
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Seal and label for storage/shipping.
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3. TGM Factory Profile:
TGM Chemical Machine Co., Ltd is a group enterprise. We have brands like TGM, Pengchang and Tongpeng.
We are a leader in the field of chemical machine industry, with 18 years of industry experience.
We have professional R&D design team, strong technical support, skilled production team, reliable after sales service, flexible customized solutions,
to meet your various standards and non standard equipment procurement needs. We committed to providing the complete and professional chemical equipment solutions.
We integrate, design, development, production, sales and training together.
Our products scope: Disperser, Bead Mill, Basket Mill, Mixer, emulsifier, Mixing kettles, Reactor, Filling machine, Bag filter, Pumps, Zirconium Bead, 3 roll mill, and other accessories.
Our machines help you to make ideal products: paints, coatings, inks, pigments, dyes, thinner, hardener, emulsions, varnish, spin finish, putty, glues, adhesives, viscous pastes, concrete Admixtures,
PCVC solvent cement, liquid resins, sealants, silicone sealant, lithium battery, electronic slurry&paste, pulps, silicon dioxide, liquid rubber, pesticide, liquid fertilizer, disinfectant, liquid detergent, gel,
lotions, shampoo, body wash, liquid soap, hand sanitizer, liquid wash, nail polish, creams, and so on.
We could offer individual machine or full production lines for your plants.
4. What are advantages of your factory?
1) Our factory is a leader manufacture of Chemical machine With 18 years of Industry experience. We have a lot Technology Patents & Product Patents;
2) Our factory has Professional R&D Teams, High Technical Supports, Skilled Production Team, Reliable After Sales Service, Flexible Customized Solutions;
3) Our factory is the leader of this industry, named with high and new technology enterprise;
4) Our factory has plenty of industry experience, we could offer you the complete palnt planning.
6. Who are your factory's clients? Could you list some of them?
AKZONOBEL, JUNTON, PPG, NIPPON, DABAO, BURGER, MAYDOS, RAINBOW, HITECH COATING, CHINA PAINT, CHANGJIANG COATING, TOA, LYNWON PIGMENT,
PEONY INKS, TL INKS, ZR INKS, SAKATA INKS, KINGSWOO INKS, DIC INKS, ANLI, ACHILLES, REPOW GROUP, SHINETSU ADHESIVES, JUSHI, XINGLONG PESTICIDES...
7. What certificate your factory could offer?:
CE, BSC, CNEX, ISO, patents.
8. Manufacture Processing:
Our Chemical Machines are strictly quality control at every single production step, after quality past, we will move to do next step production.
Our Chemical Machines production process: raw materials preparing-cutting/bending materials-welding-polishing-assembling-coating-testing-packing-loading.
9. Packing And Shipping:
10. FAQ:
Question: Are you a factory or a trading company? where is your factory?
Answer: We are a real factory. Our factory is in fu'an industrial zone, leliu street, shunde ditrict, foshan city, guangdong province, China.
Question: Which countries your machine sold to?
Answer: American Market: America, Canada, Mexico, Brazil;
European Market: UK, Germany, Netherlands, Bulgaria, Italy, Russia;
African Market: South Africa, Algeria, Zambia, Cameroon, Ethiopia, Uganda, Madagascar;
Asian Market: Malaysia, Indonesia, Singapore, Vietnam, Thailand, Kazakhstan, Bangladesh, Pakistan, Lebanon, Iran, Iraq, Egypt, Qatar, Turkey, Saudi Arabia, UAE;
Question: How long is your machine warranty?
Answer: 12 months free for whole machine, After a year, spare parts charges, but life-long free for consultant.
Question: How long is your lead time?
Answer: Depends on the machines you choose. Generally from 7 days to 35days. Some big machine: 45-60days.
Question: How could I know how to operate the machines?
Answer: We provide teaching video and operating manual, and 24 hours in 7 days video guidance.
Question:How long is your machine warranty?
Answer: 12 months free for whole machine, After a year, spare parts charges, but life-long free for consultant.
