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RTV coating production line
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USD 150,000.00 ~ USD 300,000.00/set
1/ set (Min. Order)
RTV Coating Production Line Guide
1. Production Line Overview
Our RTV coating production line is a fully automated system designed for high-efficiency manufacturing of room-temperature vulcanizing silicone coatings. The line features:
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Computer-controlled precision metering systems
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Closed-loop mixing technology
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Environmentally controlled curing zones
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Integrated quality inspection stations
The production capacity ranges from small batch processing (50kg/hr) to full-scale industrial output (500kg/hr), with customizable configurations for different product formulations.
2. Step-by-Step Production Process
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Material Preparation Stage
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Automated loading of base polymers
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Pre-conditioning of raw materials to optimal temperature (25±2°C)
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Vacuum dehydration of moisture-sensitive components
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Precision Mixing Phase
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Sequential addition of components with ±0.5% weight accuracy
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Multi-stage mixing under vacuum (≤0.1 bar)
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Real-time viscosity monitoring
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Degassing & Filtration
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Continuous vacuum degassing (residual bubble size <50μm)
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100μm filtration for contaminant removal
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Application Process
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Automated dispensing with programmable patterns
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Precision coating thickness control (±5μm)
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Substrate pre-treatment options (plasma/priming)
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Curing Process
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Controlled humidity curing (RH 40-60%)
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Optional thermal acceleration zones (40-80°C)
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Cure time monitoring system
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Final Processing
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Automated cutting/trimming
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Vision inspection systems
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Barcode labeling and packaging
3. Key Materials Used
Base Components:
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Silicone Polymers:
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Polydimethylsiloxane (PDMS)
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Vinyl-terminated silicones
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Phenyl-containing silicones (for high-temperature grades)
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Crosslinking System:
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Methyltriacetoxysilane
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Tetraethoxysilane (TEOS)
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Platinum catalysts (for addition-cure systems)
Performance Additives:
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Reinforcing fillers:
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Fumed silica (hydrophobic/hydrophilic)
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Calcium carbonate
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Specialty additives:
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UV stabilizers (benzotriazole derivatives)
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Flame retardants (aluminum hydroxide)
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Conductive fillers (carbon black, silver flakes)
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4. TGM Factory Profile:
TGM Chemical Machine Co., Ltd is a group enterprise. We have brands like TGM, Pengchang and Tongpeng.
We are a leader in the field of chemical machine industry, with 18 years of industry experience.
We have professional R&D design team, strong technical support, skilled production team, reliable after sales service, flexible customized solutions,
to meet your various standards and non standard equipment procurement needs. We committed to providing the complete and professional chemical equipment solutions.
We integrate, design, development, production, sales and training together.
Our products scope: Disperser, Bead Mill, Basket Mill, Mixer, emulsifier, Mixing kettles, Reactor, Filling machine, Bag filter, Pumps, Zirconium Bead, 3 roll mill, and other accessories.
Our machines help you to make ideal products: paints, coatings, inks, pigments, dyes, thinner, hardener, emulsions, varnish, spin finish, putty, glues, adhesives, viscous pastes, concrete Admixtures,
PCVC solvent cement, liquid resins, sealants, silicone sealant, lithium battery, electronic slurry&paste, pulps, silicon dioxide, liquid rubber, pesticide, liquid fertilizer, disinfectant, liquid detergent, gel,
lotions, shampoo, body wash, liquid soap, hand sanitizer, liquid wash, nail polish, creams, and so on.
We could offer individual machine or full production lines for your plants.
5. What are advantages of your factory?
1) Our factory is a leader manufacture of Chemical machine With 18 years of Industry experience. We have a lot Technology Patents & Product Patents;
2) Our factory has Professional R&D Teams, High Technical Supports, Skilled Production Team, Reliable After Sales Service, Flexible Customized Solutions;
3) Our factory is the leader of this industry, named with high and new technology enterprise;
4) Our factory has plenty of industry experience, we could offer you the complete palnt planning.
6. Who are your factory's clients? Could you list some of them?
AKZONOBEL, JUNTON, PPG, NIPPON, DABAO, BURGER, MAYDOS, RAINBOW, HITECH COATING, CHINA PAINT, CHANGJIANG COATING, TOA, LYNWON PIGMENT,
PEONY INKS, TL INKS, ZR INKS, SAKATA INKS, KINGSWOO INKS, DIC INKS, ANLI, ACHILLES, REPOW GROUP, SHINETSU ADHESIVES, JUSHI, XINGLONG PESTICIDES...
7. What certificate your factory could offer?:
CE, BSC, CNEX, ISO, patents.
8. Manufacture Processing:
Our Chemical Machines are strictly quality control at every single production step, after quality past, we will move to do next step production.
Our Chemical Machines production process: raw materials preparing-cutting/bending materials-welding-polishing-assembling-coating-testing-packing-loading.
9. Packing And Shipping:
10. FAQ:
Question: Are you a factory or a trading company? where is your factory?
Answer: We are a real factory. Our factory is in fu'an industrial zone, leliu street, shunde ditrict, foshan city, guangdong province, China.
Question: Which countries your machine sold to?
Answer: American Market: America, Canada, Mexico, Brazil;
European Market: UK, Germany, Netherlands, Bulgaria, Italy, Russia;
African Market: South Africa, Algeria, Zambia, Cameroon, Ethiopia, Uganda, Madagascar;
Asian Market: Malaysia, Indonesia, Singapore, Vietnam, Thailand, Kazakhstan, Bangladesh, Pakistan, Lebanon, Iran, Iraq, Egypt, Qatar, Turkey, Saudi Arabia, UAE;
Question: How long is your machine warranty?
Answer: 12 months free for whole machine, After a year, spare parts charges, but life-long free for consultant.
Question: How long is your lead time?
Answer: Depends on the machines you choose. Generally from 7 days to 35days. Some big machine: 45-60days.
Question: How could I know how to operate the machines?
Answer: We provide teaching video and operating manual, and 24 hours in 7 days video guidance.
Question:How long is your machine warranty?
Answer: 12 months free for whole machine, After a year, spare parts charges, but life-long free for consultant.
